At Advanced Industries, we specialize in delivering custom-engineered solutions for industrial equipment, including discontinued parts that are critical to operational efficiency. One of our notable projects involved sourcing and remanufacturing a Halliburton dual rotor valve used in cement plants for material distribution within silos. When the original valve was discontinued, our team stepped in to provide a solution that met the specific needs of cement plant maintenance teams.
Remanufactured Rotary Valves for Cement Plant Silos
A local cement plant relied on Halliburton’s dual rotor valve for material distribution across multiple silos. When the valve was no longer available, the plant faced significant operational challenges. Advanced Industries picked up the discontinued valve and partnered with a local foundry to have the valve cast from scratch. After casting, we worked closely with a machinist to precisely machine the parts, and our team assembled the valve with enhanced controls for improved performance.
Optimized Design for Better Efficiency
Our newly manufactured valve included a modified mounting bracket for easier installation, reducing maintenance time. Additionally, we incorporated an oversized cylinder, which allowed for faster valve operation and reduced material loss during distribution. The valve’s enhanced durability and operational efficiency have made it a reliable solution for the plant, remaining in service for over 7 years.
Cost-Effective Replacement for Discontinued Rotary Valves
Not only did we provide a high-performance solution, but we also delivered these valves at an approximately 10% lower cost compared to the original manufacturer’s pricing. By remanufacturing these critical valves, we helped the cement plant minimize downtime and avoid the costly transition to alternative systems.
Why Choose Advanced Industries for Cement Plant Rotary Valves?
For cement plant maintenance teams, sourcing discontinued parts like Halliburton’s dual rotor valve can be a challenge. Advanced Industries offers custom remanufacturing solutions, ensuring your operations continue running smoothly. With access to local manufacturing resources and expertise in industrial valve assembly, we deliver reliable, cost-effective solutions that are tailored to your plant’s specific needs.